Wednesday, July 27, 2011

How to Replace a Transfer Case Rear Output Seal?

Make sure the vehicle is parked on a solid leveled surface to ensure that it does not roll or lean when raised.

Use a jack to raise the front of the vehicle.

Secure the vehicle with jack stands on both sides for safety before starting any work. Do not rely on the jack to hold the vehicle up while working.

Locate the transfer case rear output seal on the back of the case where the driveshaft is installed.

Inspect the rear output seal to see if it is bent, cracked or leaking.

Use white out to put a mark/line on the driveshaft as well as on the yoke to insure correct realignment. Disconnect the driveshaft at the yoke and lower the driveshaft from the transfer case.

Remove the nut and washer from the yoke and pull it from the transfer case.

Using a punch and hammer, carefully tap on the face of the seal to help pivot the seal out of the case.

Clean debris and oil from the bore using a rag and a can of brake cleaner.

Apply a thin layer of sealer on the outside of the new rear output seal.

Using a seal driver and hammer, drive the seal squarely into the bore.

Install the yoke assembly. Apply thread lock to the bolt threads and torque the bolt to the manufacturer's specifications.

Align marks and Install the driveshaft back onto the yoke assembly.

Lower the vehicle from the jack stands and road test.


For more car related problem troubleshooting:---

This are the sections, you can go through and click the link to read its troubleshooting.


The car will not start?


Car will not crank?


Car has no spark?


How to troubleshoot car battery?


How to test starter solenoid?


How to test cars starter?

How to replace starter in car?


car will turn over but will not start?


The Brake Indicator Light Stays On dash of car?

The ABS and Traction Control Lights stays ON dash of car?

Check Engine Light On car?


How to replace Interior Lights on car?

Car lights not working, even after replacing the bulb/lamp?

Click this link below:--


How to replace head lights on car?


How to replace Parking, turn, and Brake Lights on car?
How to remove the door panel on car?

How to replace power window motor in car?

How to test relays on car?


How to troubleshoot Engine Misfires?


The spark plug firing order for car?


Where is the Thermostat located in car?

How to recharge AC on Auto/Truck/car?


How to trouble shoot speedometer?

To Order car parts online:--To get heavy discount on car parts .Click this link below:----

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