Thursday, September 22, 2011

How to remove timing belt cover on 2002 Toyota Camry ?

Timing Belt & Cover



Removal & Installation



1mz-FE Engines
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove all necessary components for access to the timing belt covers.
    CAUTION
    If equipped with an air bag, be sure to disconnect the negative battery cable and wait at least 90 seconds before proceeding.

  3. Remove the lower timing belt cover by removing the four bolts.
  4. Remove the No. 2 timing belt cover as follows:
    1. Remove the bolt and disconnect the engine wire protector from the No. 3 (rear) timing belt cover.
    2. Disconnect the engine wire protector clamp from the No. 3 timing belt cover.
    3. Remove the five bolts from the No. 2 timing belt cover.
    4. Remove the No. 2 cover from the engine.

  5. Remove the right engine mounting bracket by removing the nut and two bolts.
  6. Remove the crankshaft timing belt guide.
  7. Temporarily install the crankshaft pulley bolt.
  8. Turn the crankshaft and align the crankshaft timing pulley groove with the oil pump alignment mark. Always turn the engine clockwise.
  9. Ensure the timing mark of the camshaft timing pulleys and rear timing belt covers are aligned. If not, turn the engine over an additional 360 degrees (one revolution).
  10. Remove the crankshaft pulley bolt.
    NOTE
    If the belt is to be reused, align the installation marks on the belt to the marks on the pulleys. If the marks have worn off, make new ones.

  11. Alternately loosen the two timing belt tensioner bolts. Remove the tensioner and dust boot.
  12. Remove the timing belt.

    Click image to see an enlarged view

    Fig. Camshaft and crankshaft timing belt sprocket alignment mark positioning for belt service-Toyota 3.0L (1MZ-FE) engine


To install:

  1. Remove any oil or water from the pulleys.
  2. Align the front mark of the timing belt with the dot mark of the crankshaft timing pulley.
  3. Align the installation marks on the timing belt with the timing marks of the camshaft pulleys.
  4. Install the timing belt in the following order:
    1. Crankshaft pulley.
    2. Water pump pulley.
    3. Left camshaft pulley.
    4. No. 2 idler pulley.
    5. Right camshaft pulley.
    6. No. 1 idler pulley.

  5. Using a press, slowly press the timing belt tensioner until the holes of the pushrod and housing align. Insert a 0.05 in. (1.27mm) hexagonal Allen wrench through the holes to preserve the setting position.
  6. Install the dust boot to the tensioner.
  7. Install the tensioner with the two bolts. Alternately tighten the bolts to 20 ft. lbs. (27 Nm). Remove the Allen wrench.
  8. Turn the crankshaft clockwise and align the crankshaft timing pulley groove with the oil pump alignment mark.
  9. Ensure the camshaft timing marks align with the timing marks on the rear timing belt cover.
  10. Install the timing belt guide.
  11. Install the right engine mounting bracket and tighten the bolts to 21 ft. lbs. (28 Nm).
  12. Install the upper timing belt cover with the five bolts. Tighten the bolts to 74 inch lbs. (8 Nm).
  13. Install the engine wire protector clamp to the No. 3 timing belt cover.
  14. Install the engine wire protector to the No. 3 timing belt cover with the bolt.
  15. Install the lower timing belt cover by installing the four bolts. Tighten the bolts to 74 inch lbs. (8 Nm).
  16. Install the remaining components. During installation be sure to tighten the crankshaft pulley bolt to 159 ft. lbs. (215 Nm) and the No. 2 alternator bracket nut to 21 ft. lbs. (28 Nm).
  17. Start the engine and check for leaks.

5S-FE Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove all necessary components for access to the timing belt covers.
  3. Remove the No. 2 timing cover.
  4. Position the No. 1 cylinder to Top Dead Center (TDC) on the compression stroke by turning the crankshaft pulley and aligning its groove with the timing mark 0 of the No. 1 timing belt cover. Check that the hole of the camshaft timing pulley is aligned with the alignment mark of the bearing cap. If not, turn the crankshaft one revolution (360 degrees).
  5. Remove the timing belt from the camshaft timing pulley, as follows:
    1. If reusing the belt, place matchmarks on the timing belt and the camshaft pulley. Loosen the mount bolt of the No. 1 idler pulley and position the pulley toward the left as far as it will go. Tighten the bolt. Remove the belt from the camshaft pulley.

  6. Remove the camshaft timing pulley as follows:
    1. Using Toyota tools Nos. 09249-63010 and 09960-10010, remove the bolt and the camshaft pulley.

  7. Remove the crankshaft pulley as follows:
    1. Use Toyota tools Nos. 09213-54015 and 09330-00021 to hold the crankshaft pulley. Remove the pulley set bolt and remove the pulley using a puller.

  8. Remove the No. 1 timing belt cover.
  9. Remove the timing belt and the belt guide. If reusing the belt mark the belt and the crankshaft pulley in the direction of engine rotation and matchmark for correct installation.

    Click image to see an enlarged view

    Fig. Crankshaft positioning for timing belt removal and installation-Toyota 2.2L (5S-FE)engine



    Click image to see an enlarged view

    Fig. Using a spanner wrench, turn the camshaft into position so that the alignment mark is visible through the hole in the sprocket-Toyota 2.2L (5S-FE)engine


To install:

  1. Install the crankshaft timing pulley, as follows:
    1. Align the timing pulley set key with the key groove of the pulley.
    2. Slide on the timing pulley with the flange side facing inward.

  2. Install the No. 2 idler pulley and tighten the bolt to 31 ft. lbs. (42 Nm). Be sure that the pulley moves freely.
  3. Temporarily install the No. 1 idler pulley and tension spring. Pry the pulley toward the left as far as it will go. Tighten the bolt. Be sure that the pulley rotates freely.
  4. Temporarily install the timing belt, as follows:

    Click image to see an enlarged view

    Fig. Sprocket alignment for timing belt replacement-Toyota 2.2L (5S-FE)engine

    1. Using the crankshaft pulley bolt, turn the crankshaft and align the timing marks of the crankshaft timing pulley and the oil pump body.
    2. If reusing the old belt, align the marks made during removal, and install the belt with the arrow pointing in the direction of the engine revolution.

  5. Install the timing belt guide with the cup side facing outward.
  6. Install the No. 1 timing belt cover.
  7. Install the crankshaft pulley. Align the pulley set key with the key groove of the pulley and slide on the pulley. Tighten the bolt to 80 ft. lbs. (108 Nm).
  8. Install the camshaft timing pulley as follows:
    1. Align the camshaft knock pin with the knock pin groove of the pulley and slide on the timing pulley. Tighten the bolt to 40 ft. lbs. (54 Nm).

  9. With the No. 1 cylinder set at TDC on the compression stroke, install the timing belt (all timing marks aligned). If reusing the belt, align with the marks made during Removal procedure:
    1. Turn the crankshaft pulley and align its groove with the timing mark 0of the No. 1 timing belt cover. Be sure the camshaft sprocket hole is aligned with the mark on the bearing cap.

  10. Connect the timing belt to the camshaft timing pulley.
  11. Check that the matchmark on the timing belt matches the end of the No. 1 timing belt cover.
  12. Once the belt is installed, be sure that there is tension between the crankshaft timing pulley and the camshaft pulley.
  13. Check the valve timing as follows:
    1. Loosen the No. 1 idler pulley mount bolt 1 / 2 turn. Turn the crankshaft pulley two revolutions from TDC in the clockwise direction. Always turn the crankshaft pulley clockwise.
    2. Be sure that the all the timing marks are aligned.
    3. Slowly turn the crankshaft pulley 1 7 / 8 revolutions. Align its groove with the mark at 45° Before Top Dead Center (BTDC) on the No. 1 timing belt cover for the No. 1 cylinder.
    4. Tighten the No. 1 idler pulley mount bolt to 31 ft. lbs. (42 Nm).

  14. Install the No. 2 timing belt cover as follows:
    1. Install the upper gasket to the No. 1 timing belt cover.
    2. Disconnect the engine wire protector between the cylinder head cover and the No. 3 timing belt cover.
    3. Install the gasket to the timing belt cover.
    4. Install the belt covers and all remaining components. During assembly, tighten the right engine mount bracket bolts to 38 ft. lbs. (52 Nm), the engine mount insulator bolt to 47 ft. lbs. (64 Nm), the through-bolt to 54 ft. lbs. (78 Nm), the power steering reservoir bracket bolt to 21 ft. lbs. (28 Nm), the power steering reservoir-to-bracket bolt to 27 ft. lbs. (37 Nm) and the nut to 38 ft. lbs. (52 Nm).



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    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-abs-control-unit.html

    How to Perform a Brake Adjustment

    http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-brake-adjustment.html

    How to Replace an Alternator Belt

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-alternator-belt.html

    How to Replace an Emblem

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-emblem.html

    How to Replace an Exhaust Manifold Gasket

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-exhaust-manifold-gasket.html

    How to Replace a Tail Pipe

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-pipe.html

    How to Replace Shock Absorbers

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-shock-absorbers.html

    How to Replace a Strut Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-strut-assembly.html

    How to Replace a Driveshaft

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-driveshaft.html

    How to Replace a Wheel Cylinder

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-cylinder.html

    How to Replace a Hood

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood.html

    How to Replace a Brake Disc (Rotor)

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-brake-disc-rotor.html

    How to Replace a Metal License Plate Bracket

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-metal-license-plate.html

    How to Replace a Power Steering Pump

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-pump.html

    How to Perform a Basic Engine Tune-Up

    http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up.html

    How to Perform a Basic Engine Tune Up-Oil Change

    http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up-oil.html

    How to Perform a Basic Engine Tune Up-Spark Plug and Wire Change

    http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up_01.html

    How to Replace a Distributor Cap and Rotor ?

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor-cap-and.html

    How to Repair a Valance

    http://schematicsdiagram.blogspot.com/2011/08/how-to-repair-valance.html

    How to Replace a Turn Signal Switch

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-switch.html

    How to Replace a Plastic Bumper Cover

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-plastic-bumper-cover.html

    How to Replace a Parking Brake Cable

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-cable.html

    How to Replace Windshield Wiper Blade Refills

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-windshield-wiper-blade.html

    How to Replace a Corner Light

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-corner-light.html

    How to Replace a Bumper Bracket or Side Support

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-bracket-or-side.html

    How to Replace a Washer Pump.

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-washer-pump.html

    How to Replace a Grille

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille.html

    How to Replace a Locking Hub

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-locking-hub.html

    How to Replace a Fender

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender.html

    How to Replace a Power Steering Hose

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-hose.html

    How to Replace a Tailgate

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate.html

    How to Replace a Soft Top

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-soft-top.html

    How to Replace a Carburetor

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-carburetor.html

    ­

    How to Replace a Bumper Trim

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-trim.html

    How to Replace Trunk Strut

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-trunk-strut.html

    How to Replace a Front End Cover

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-end-cover.html

    How to Replace a Front Pipe

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-pipe.html

    How to Replace an Antenna Mast

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-antenna-mast.html

    How to Replace a Side Marker Light Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-side-marker-light.html

    How to Install a Carpet on car?

    http://schematicsdiagram.blogspot.com/2011/08/how-to-install-carpet-on-car.html

    How to Replace a Spoiler

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-spoiler.html

    How to Replace a Mirror Glass on car?

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-mirror-glass-on-car.html

    How to Replace a Step Bumper?

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-step-bumper.html

    How to Replace a Door Lock

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-lock.html

    How to Replace a Throttle Body

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-body.html

    How to Replace a Throttle Position Sensor

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-position-sensor.html

    How to Replace a Grille Insert

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille-insert.html

    How to Replace a Fan Shroud Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud-assembly.html

    How to Replace an Engine Splash Shield

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-engine-splash-shield.html

    How to Replace a Turn Signal Light Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-light.html

    How to Replace a Headlight Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-assembly.html

    How to Replace a Park Light Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-park-light-assembly.html

    How to Replace an Expansion Tank

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-expansion-tank.html

    How to Replace an Exhaust System

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-exhaust-system.html

    How to Replace a Fender Trim

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender-trim.html

    How to Replace a Headlight Door

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-door.html

    How to Replace a Fan Shroud

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud.html

    How to Replace a Harmonic Balancer

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-harmonic-balancer.html

    How to Replace a Header Panel

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-header-panel.html

    How to Replace a Fuel Tank

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank.html

    How to Replace a Fuel Tank Cap

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank-cap.html

    How to Replace a Distributor

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor.html

    How to Replace an EGR Valve

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-egr-valve.html

    How to Replace an Oxygen Sensor

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-oxygen-sensor.html

    How to Replace an Ignition Wire Set

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-ignition-wire-set.html

    How to Replace a Tail Light

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light.html

    How to Replace a Door Handle

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-handle_18.html

    How to Replace a Hood Strut

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood-strut.html

    How to Replace Tail Light Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light-assembly.html

    How to Replace a Front Bumper

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-bumper.html

    How to Replace a Fuel Pump Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-pump-assembly.html

    How to Replace an Axle Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-axle-assembly.html

    How to Replace a Tailgate Handle

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate-handle.html

    How to Replace a Wheel Hub Assembly

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-hub-assembly.html

    How to Replace a Control Arm

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-control-arm.html

    How to Replace a Window Regulator with Motor

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-window-regulator-with.html

    How to Replace a Headlight

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight.html

    How to Check the Brake Fluid Level

    http://schematicsdiagram.blogspot.com/2011/08/how-to-check-brake-fluid-level.html

    How to Replace a Parking Brake Switch

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-switch.html

    How to Replace a Blower Motor Resistor

    http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-blower-motor-resistor.html

    How to replace frost plug on car?

    http://howtobyme.blogspot.com/2011/08/how-to-replace-frost-plug-on-car.html

    Horn stopped working?

    http://howtobyme.blogspot.com/2011/08/horn-stopped-working.html

    How to clean egr valve on Isuzu Amigo?

    http://howtobyme.blogspot.com/2011/08/how-to-clean-egr-valve-on-isuzu-amigo.html

    Cruise control stopped working?

    http://howtobyme.blogspot.com/2011/08/cruise-control-stopped-working.html

    Car is stuck in park and the shift will not move?

    http://howtobyme.blogspot.com/2011/08/car-is-stuck-in-park-and-shift-will-not.html

    How to change the outer door weather strip?

    http://howtobyme.blogspot.com/2011/08/how-to-change-outer-door-weather-strip.html

    Car slows down when it gets hotter?

    http://howtobyme.blogspot.com/2011/08/car-slows-down-when-it-gets-hotter.html

    Warning lights on and speedometer died?

    http://howtobyme.blogspot.com/2011/08/warning-lights-on-and-speedometer-died.html

    Car won't rev past 1900 rpms?

    http://howtobyme.blogspot.com/2011/08/car-wont-rev-past-1900-rpms.html


1 comment:

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