Thursday, March 29, 2012

Toyota Water Pump replacing for 3.4L ENGINE,4.0L ENGINE & 4.7L ENGINE?

How to replace Toyota Tundra water pump, Toyota water pump removal on 3.4L ENGINE
4.0L ENGINE 4.7L ENGINE.Details and procedure to replace water pump are as follows :----

3.4L Engine



  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:

    Negative battery cable
    Engine undercover
  3. Drain the engine coolant.
  4. Remove the upper radiator hose.
  5. Remove the power steering drive belt, as follows:

    Stretch the belt and loosen the fan pulley mounting nuts
    Loosen the lockbolt, pivot bolt and the adjusting bolt
    Drive belt
  6. Remove or disconnect the following:

    Air conditioning drive belt, by loosening the idler pulley nut and adjusting bolt
    Lockbolt, pivot bolt and the adjusting bolt
    Alternator drive belt
    No. 2 fan shroud, by removing the 2 clips
    Fan with the fluid coupling and fan pulleys
    Power steering pump and move it aside without disconnecting the lines from the pump
    Compressor from the engine and move it aside without disconnecting the compressor lines, if equipped with air conditioning
    Air conditioning bracket, if equipped with air conditioning
  7. Remove the No. 2 timing belt cover, as follows:

    Camshaft Position (CMP) sensor connector from the No. 2 timing belt cover
    3 spark plug wire clamps from the No. 2 timing belt cover
    6 bolts and the timing belt cover
  8. Remove the fan bracket, as follows:

    Power steering adjusting strut, by removing the nut
    Fan bracket, by removing the bolt and nut
  9. Set the No. 1 cylinder to Top Dead Center (TDC) of the compression stroke, as follows:
    1. Turn the crankshaft pulley and align its groove with the timing markO
    2. Check that the timing marks of the camshaft timing pulleys and the No. 3 timing belt cover are aligned. If not, turn the crankshaft pulley 1 revolution (360 degrees).
  10. Remove the camshaft timing pulleys, as follows:
    1. Remove the timing belt tensioner by alternately loosening the 2 bolts.
    2. Using Variable Wrench Set No. 09960-10010, remove the pulley bolt, the timing pulley and the knock pin.
    3. Remove the 2 timing pulleys with the timing belt.
  11. Remove or disconnect the following:

    Thermostat
    No. 2 oil cooler hose, from the water pump
    Water pump, by removing the 7 bolts
  12. Thoroughly clean the mating surfaces.
To install:

image 
Fig. Exploded view of the water pump mounting-3.4L engine
  1. Install or connect the following:

    Apply sealant (PN 08826-00100) to the water pump

WARNING
Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.



Water pump. Tighten the bolts to 14 ft. lbs. (20 Nm).
No. 2 oil cooler hose
Thermostat
Left camshaft timing pulley. Tighten the pulley bolt to 81 ft. lbs. (110 Nm).

  1. Set the No. 1 cylinder to TDC of the compression stroke.
  2. Connect the timing belt to the left camshaft timing pulley. Check that the installation mark on the timing belt is aligned with the end of the No. 1 timing belt cover, as follows:
    1. Using Variable Pin Wrench Set 09960-01000, slightly turn the left camshaft timing pulley clockwise. Align the installation mark on the timing belt with the timing mark of the camshaft timing pulley and hang the timing belt on the left camshaft timing pulley.
    2. Align the timing marks of the left camshaft pulley and the No. 3 timing belt cover.
    3. Check that the timing belt has tension between the crankshaft timing pulley and the left camshaft timing pulley.
  3. Install the right camshaft timing pulley and the timing belt.
  4. Set the timing belt tensioner, as follows:
    1. Using a press, slowly press in the pushrod using 220-2,205 lbs. (981-9,807 N) of force.
    2. Align the holes of the pushrod and housing, pass a 1.5mm hexagon wrench through the holes to keep the setting position of the pushrod.
    3. Release the press and install the dust boot to the tensioner.
    4. Install the timing belt tensioner and alternately tighten the bolts to 20 ft. lbs. (28 Nm).
    5. Using pliers, remove the 1.5mm hexagon wrench from the belt tensioner.
  5. Check the valve timing, as follows:
    1. Slowly turn the crankshaft pulley 2 revolutions from the TDC-to-TDC; always turn the crankshaft pulley clockwise.
    2. Check that each pulley aligns with the timing marks. If the timing marks do not align, remove the timing belt and reinstall it.
  6. Install or connect the following:

    Fan bracket, with the bolt and nut
    Remaining components
    Negative battery cable
  7. Fill with engine coolant.
  8. Start the engine and check for leaks.


4.0L Engine



  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Remove the five retaining bolts and remove the number one engine undercover subassembly.
  4. Drain the engine coolant.
  5. Remove the V bank cover. Remove the drive belt.
  6. Remove the fan shroud together with the fan assembly.
  7. Disconnect the ventilation hose number two. Remove the air cleaner assembly.
  8. Disconnect the two oil cooler hoses (with oil cooler) and remove the water inlet.
  9. Disconnect the radiator hoses. Disconnect the five water bypass hoses.
  10. Remove the five bolts and the water inlet. Remove the O-ring from the water outlet pipe. Remove the gasket from the water pump.
  11. Remove the two bolts and remove the number two idler pulley subassembly.
  12. Remove the alternator.
  13. Remove the mounting bolt and separate the air conditioning compressor suction hose subassembly. Disconnect the air condition compressor connector. Remove the four bolts and separate the compressor from the belt tensioner assembly.
  14. Remove belt tensioner assembly.
  15. Remove the water pump retaining bolts. Remove the water pump from the engine.
To install:
  1. Clean all gasket mounting surfaces.
  2. Using a new gasket install the water pump to the engine. Tighten bolts -A- to 80 inch lbs. Tighten bolts -B- to 17 ft. lbs. 
    image

    Fig. Water pump bolt identification-4.0L engine
  3. Install the belt tensioner assembly.
  4. Continue the installation in the reverse order of the removal procedure.
  5. Fill the cooling system with the proper grade and type engine coolant.
  6. Start the engine and check for leaks.

4.7L Engine



  1. Before servicing the vehicle, refer to the Precautions section.
  2. Drain the cooling system.
  3. Remove or disconnect the following:

    Negative battery cable
    Timing belt. Refer to the Timing Belt unit repair section.
    No. 2 idler pulley
    Radiator hose
    Bypass hose
    Water inlet housing assembly
    Water pump
  4. Click image to see an enlarged view
    Fig. Water inlet housing attaching bolts-4.7L engine
    Click image to see an enlarged view
    Fig. Water pump mounting bolts, stud bolts and nut locations-4.7L engine
To install:
  1. Install or connect the following:

    Water pump. Use a new gasket and tighten the bolts to 15 ft. lbs. (21 Nm). Tighten the stud bolt and nut to 13 ft. lbs. (18 Nm).
    Water inlet housing assembly. Use a new O-ring and apply sealant as shown. Tighten the bolts to 13 ft. lbs. (18 Nm).
    Bypass hose
    Radiator hose
    No. 2 idler pulley
    Timing belt
    Negative battery cable
  2. Fill the cooling system.
  3. Start the engine and check for leaks.
  4. Click image to see an enlarged view
    Fig. Water inlet housing sealant application-4.7L engine

These details will help.
Thanks.

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html



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